Remanufacturing is energy saving

A refrigeration compressor that we have remanufactured increases its capacity and efficiency. Replacing the refrigeration compressor or the entire plant is a waste of not only the environment but also resources and money. It is simply a good deal to remanufacture with us. We measure all important components and repair / replace all worn parts. In addition, we propose preventive measures or upgrades if necessary. The refrigeration compressor will be as good as a new one at a favorable price.

A thorough remanufacturing process

We have created a process to ensure that you, as our customer, feel safe leaving the refrigeration compressor with us. During the refrigeration compressor’s stay with us, we will communicate and align schedules, quotes, and actions with you. If anything comes up during the remanufacturing process, there will be a dedicated contact person who is well-informed about your specific refrigeration compressor and can address any questions you may have.

Dismantling

The refrigeration compressor is blasted and then disassembled

Analysis

Detailed analysis of the refrigeration compressor parts and then a technical report is sent to the customer

Cleaning

Washing and blasting.

Remanufacture & Repair

Processing and measures

Mounting

Mounting of parts that are either processed or new

Final test

The refrigeration compressor is tested and receives new sign
See how we do it here
We make the refrigeration compressor live longer

This is included in a standard remanufacturing

If you have the refrigeration compressor factory remanufactured with us, you get much more than a normal service. We measure all important components and repair or replace worn parts. In addition, we propose preventive measures or upgrades if necessary. The compressor will be as good as new at a favorable price.

We remanufacture both large screw refrigeration compressors and small piston refrigeration compressors, and we have extensive technical knowledge across a wide range of brands and models. We tailor the process to suit the specific needs of your refrigeration compressor. These steps are typically included in a refurbishment:

  • Diagnosis

  • Damage report

  • Quotation with proposed measures

  • Processing of damaged parts

  • Replacement of worn parts

  • Final test

  • Painting in original or desired color

  • Machining

  • New spare parts

  • Assembly & testing

4 reasons to remanufacture on time

Why should you remanufacture your refrigeration compressor?

  • The environment – A performance loss with a worn refrigeration compressor or an exchange for a new refrigeration compressor leads to unnecessary environmental impact. It is always better for the environment and the economy to remanufacture.
  • Technology – The manufacturer has designed the refrigeration compressor to handle a certain operating time. Most declare remanufacturing at 40,000 hours, which is an operation of about 6-10 years depending on operating conditions.

  • Economy – The end customer minimizes energy consumption over time with a healthy refrigeration compressor. Just a few percent in degraded efficiency costs more than service and the cost of remanufacturing the refrigeration compressor. Remanufacturing according to plan minimizes the risk of expensive repairs and longer downtime.
  • Risk – Taking a risk and having a breakdown can be a hugely expensive experience. Loss of production for a short time can correspond to several years of operating costs.
Follow the refrigeration compressor

Technical report

We have a quality-assured process that starts upon receipt of the refrigeration compressor and ends when it leaves our workshop. Throughout the process, all work is documented digitally in both text and pictures.

During remanufacturing, a technical report showing a status of the refrigeration compressor is sent. The report shows the condition of the refrigeration compressor parts and what measures are required. The report is easy to interpret, and the status of the refrigeration compressor is clearly shown by traffic light colors and additional explanatory text.

In the report, the refrigeration compressor owner receives recommendation of corrective measures and cost. The owner can then decide about what measures to be taken.

We make the refrigeration compressor deliver better

Get more out of the refrigeration compressor

  • By having the right tolerances in all parts and work, we ensure future operation of the plant
  • We only use original parts or parts we manufacture ourselves in our remanufacturing to ensure efficiency
  • For us, increasing efficiency is a question of precision and quality
There is a difference between a regular service and remanufacturing

We not only discover, we fix

We take a deeper look at the improvements that can be done to optimize operations. We can increase the efficiency of the refrigeration compressor by up to 8%

0%

A renovated refrigeration compressor is energy optimization with 3-8%.
An example:

Refrigeration compressor after approx. 40 000 operating hours:
8760 hours per year
Shaft power 200KW
Total energy cost 1.4
Msek / year
The effect of renovation.
The energy savings are up to SEK 110 000 / year
Take care of your refrigeration compressor!

7 ways to keep track of the refrigeration compressor!

  • Oil analysis
  • Vibration analysis
  • Refrigerant analysis
  • Power consumption
  • Parameter analysis
  • Alignment
  • Brine analysis

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