It’s easy to assume that a broken-down or worn-out compressor must be replaced, but the fact is that many industrial refrigeration compressors can be remanufactured to a level of performance comparable to that of a new one. The cost is significantly lower, and resource consumption and environmental impact are substantially reduced. Kompressorteknik specializes in factory-level refurbishment, where worn components are inspected, repaired, or replaced to restore the compressor’s functionality.
Signs that the compressor needs repair
Before it gets to the point where the refrigeration compressor breaks down, there are certain things you should keep an eye out for. If you notice higher energy consumption, unusual vibrations, increased noise levels, or leaks, it’s high time to consider a Renovation. Other signs that the compressor needs to be inspected include reduced cooling capacity, recurring shutdowns, and higher operating temperatures.
When is compressor " Renovation " the best option?
If the compressor is still functioning but shows signs of normal wear and tear, has accumulated many operating hours, exhibits increased energy consumption, or has reduced efficiency—even though the rest of the system is functioning well—you may want to consider a Renovation. Compared to investing in new equipment, a Renovation is much more cost-effective while also reducing your environmental impact. You can retain your existing installation and avoid major modifications to the facility while still achieving performance levels close to those of a brand-new compressor.
Benefits of Renovating Instead of Buying New
There are many advantages to refurbishing the compressor rather than buying a new one:
- Lower investment cost: A Renovation typically costs significantly less than a complete replacement.
- Shorter downtime: A “ Renovation ” can often be completed more quickly than the design, delivery, and installation of a new compressor. When operations can’t wait, we also offer replacement compressors on short notice.
- Lower environmental impact: A “ Renovation ” means that large parts of the compressor are reused instead of being manufactured from scratch. This results in lower material consumption, reduced emissions, and a circular approach to resource use.
- Maintained Performance: A professional factory overhaul involves much more than a standard service, where, for example, we measure critical components, check tolerances, and replace worn parts.
Here's how a professional Renovation works
When you have your compressor overhauled by us, we inspect all key components and address worn parts by repairing or replacing them. We also identify the need for preventive measures and upgrades to improve both performance and service life. A standard overhaul includes:
- Inspection & Documentation
- Sandblasting
- Electric Motor Control
- Recond
- Technical Report
- Repair and Production of New Parts
- Installation
- Painting
- Final Test
We are an authorized partner of several leading manufacturers and maintain high standards for both quality and safety, so that you, as a customer, can feel confident that the work is being performed in accordance with the manufacturers’ guidelines.
When is switching the right decision?
Renovation is often a good alternative to a brand-new compressor, but there are certain cases where replacing it may still be the right decision. For example, if:
- The facility is to be completely rebuilt
- Spare parts that are no longer available or cannot be manufactured
- This is a very old technology where a new solution offers significant energy savings
- The hull is severely damaged following a major accident
With scheduled maintenance, you can reduce the risk of costly downtime while extending the service life of your equipment. Feel free to contact us for a professional assessment of whether your compressor should be repaired, overhauled, or replaced!